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Cup Sealing Film Custom Guide: Materials, Printing & Size

Manufacturing Scene

Custom cup sealing film custom has become a required packaging solution for modern beverage brands, especially in the bubble tea, juice, coffee, and dairy drink industries. Businesses today need sealing film that is safe, durable, highly printable, and fully compatible with cup sealing machines. This guide explains everything you need to know before ordering cup sealing film custom, including film materials, printing options, roll sizes, sealing performance, machine compatibility, and food-grade standards.


What Is Custom Cup Sealing Film?

Custom cup sealing film is a heat-seal plastic film roll used to seal PP, PET, and paper cups in bubble tea shops, juice bars, and beverage factories. When heated by a sealing machine, the film bonds tightly to the cup rim, creating a tamper-proof, leak-proof, and hygienic seal.
Businesses choose custom cup sealing film because it allows them to add brand logos, artwork, product details, and QR codes—turning every drink cup into a marketing platform.
Custom sealing film is available in multiple materials, thicknesses, widths, and printing options based on cup type, sealing temperature, and machine requirements.


Why Businesses Choose Custom Cup Sealing Film

 
Businesses increasingly prefer custom cup sealing film because it elevates packaging quality, hygiene, branding, and sealing performance.
Enhanced Hygiene and Safety
Sealing film covers the entire cup opening, preventing external contamination from dust, bacteria, and environmental exposure.
Branding and Marketing Advantages
Using custom printed sealing film helps businesses promote their identity across every cup. Creative designs attract customers and boost brand recognition.
Leak-Proof & Secure Sealing
Properly matched film ensures strong, airtight sealing that prevents leaks during takeaway or delivery.
Cost-Efficient Packaging
Compared with snap-on lids, sealing film is cheaper, lighter, easier to store, and faster in sealing operations.
Machine Compatibility
Most machines support PP, PET, or PE films, ensuring smooth operation, reduced errors, and better sealing quality.


Types of Cup Sealing Film Materials

Cup sealing films are primarily made from PP, PET, or PE. Each material delivers different thermal resistance, clarity, and sealing strength.
Material Key Features Best For
PP (Polypropylene) High clarity, strong heat resistance, durable PP cups, bubble tea, milk tea
PET (Polyester) Ultra-clear, premium printing, high tensile strength Juices, iced coffee, premium beverages
PE (Polyethylene) Soft, flexible, low sealing temperature Paper cups, dairy, yogurt
Selecting the correct material is essential when choosing cup sealing film material types or PP/PET/PE sealing film.


PP, PE, PET: Which Material Is Best for Your Cup?

PP Film for PP Cups
PP film is the most widely used sealing film for bubble tea, milk tea, and hot beverages.
PET Film for PET Cups
PET film provides crystal-clear transparency and sharp printing, ideal for colorful cold drinks.
PE Film for Paper Cups
PE film seals at low temperatures, ideal for yogurt cups, dairy drinks, and paper cup products.
A mismatch between film and cup can cause leakage, film tearing, or poor adhesion.


Custom Printing Options for Cup Sealing Film

Custom printing makes sealing film a powerful branding tool. Shops commonly request logo printing for sealing film, QR codes, and full-color artwork.

Rotogravure Printing

  • High-resolution images
  • Rich colors
  • Long-lasting durability

Flexographic Printing

  • Cost-effective
  • Suitable for simple color patterns
  • Perfect for large-volume orders

Custom Artwork Options

  • Brand logo
  • Transparent windows
  • Seasonal themes
  • QR codes
  • Social media icons
  • Full-color illustrations
Professionally designed artwork improves visual appeal and supports premium brand positioning.


Roll Size, Thickness & Core Specifications

Choosing the correct film size ensures perfect sealing and stable machine operations.

Roll Width Options

  • 90 mm
  • 95 mm (most common)
  • 120 mm (large systems)

Sealing Film Thickness Options

Thickness Best Use
60 μm Lightweight & economical
70 μm Standard shops
80 μm High-volume stores
90 μm Delivery-focused, heavy-duty
Thicker film can better withstand heat and tension during sealing.

Core Size

  • Standard: 76 mm
  • Ensures proper rotation for roll width and core size


How to Choose the Right Film for Beverage Shops

To ensure proper sealing performance, always follow these steps:

1. Match Film to Cup Material

  • PP cups → PP sealing film
  • PET cups → PET sealing film
  • Paper cups → PE sealing film
This avoids sealing issues when using sealing film for pp cups, sealing film for paper cups, or PET film cups.

2. Choose the Right Thickness

High-volume and delivery shops benefit from 80–90 μm.

3. Confirm Cup Sealing Machine Film Compatibility

This includes:
  • Roll width
  • Thickness
  • Core diameter
  • Sealing temperature

4. Ensure Food-Grade Safety

Only use food-grade sealing film that meets global standards.

5. Use Custom Printing for Branding

Branded cup sealing film adds professional quality and boosts repeat customers.


Food-Grade Safety Standards

High-quality sealing film must meet strict testing requirements:
  • FDA food-contact approval
  • EU 10/2011 certification
  • ISO 22000
  • LFGB compliance
  • BPA-free materials
These are essential for safe plastic seal film, plastic cup sealing film, and heat sealing packaging film for beverages.


Heat Sealing Performance & Temperature Requirements

Different materials require different sealing temperatures:

PP Sealing Film

  • Sealing temperature: 170°C–200°C
  • Suitable for hot and cold drinks
  • Strong sealing strength
  • Ideal high-temperature sealing film

PET Sealing Film

  • Sealing temperature: 150°C–180°C
  • Premium clarity & strong tensile strength

PE Sealing Film

  • Sealing temperature: 130°C–150°C
  • Best for paper cups or dairy drinks
Good sealing ensures smooth edges, clean cuts, and wrinkle-free finishes.


Custom Logo & Branding Benefits

Custom branding transforms a basic sealing film into a marketing asset.
Brand Recognition
Customers identify the brand instantly.
Marketing Tool
Printed QR codes can lead to:
  • Menus
  • Promotions
  • Social media
  • Loyalty programs
Professional Look
Creates a premium packaging experience with branded cup sealing film.


Common Applications in Food & Beverage Packaging

Custom sealing films are used widely across:
  • Bubble tea shops using bubble tea cup sealing film
  • Juice & milk tea shops needing sealing film for juice and milk tea
  • Factories using customized food packaging film
  • OEM manufacturers ordering from OEM cup sealing film manufacturer suppliers
  • Coffee shops, smoothie bars, ice cream stores
  • Ready-to-drink production lines
Sealing film offers flexibility for various packaging needs. 


How to Order from Manufacturers

 
When ordering custom cup sealing film roll or beverage cup sealing roll, prepare the following details:
  • Film Material: PP, PET, or PE
  • Roll Width: e.g., 90 / 95 / 120 mm
  • Thickness: Based on store volume
  • Core Diameter: Standard 76 mm
  • Printing Artwork: Vector files preferred
  • Machine Model: Ensures correct cup sealing machine film compatibility
Manufacturers may provide samples for testing before mass production.


Final Tips for Selecting the Best Custom Cup Sealing Film

  • Match film to cup material
  • Choose certified food-grade sealing film
  • Select proper thickness
  • Confirm machine compatibility
  • Use customized cup lid film for branding
  • Test sample rolls before large orders
Work with an experienced custom packaging film supplier